High-Pressure Atomization Cooling System: Technical Guide for Evaporative Cooling in Outdoor Environmental Control

High-Pressure Atomization Cooling System: Technical Guide for Evaporative Cooling in Outdoor Environmental Control

1. System Overview

High-Pressure Micro-Mist Evaporative Cooling System is an evaporative cooling technology specifically designed for outdoor open spaces.

Using a high-pressure pump, water is atomized into ultra-fine mist droplets (Dv50 ≤ 4 μm). The latent heat of vaporization absorbs heat from the surrounding air, achieving local temperature reduction of 3–8 °C while creating an attractive landscape effect.

It is suitable for commercial plazas, sports stadiums, theme parks and other semi-open spaces, serving as an ideal alternative to traditional air conditioning which has high energy consumption and limited coverage.

The system integrates multi-parameter sensors and can dynamically adjust the misting strategy according to dry-bulb temperature, wet-bulb temperature, wind speed and solar radiation intensity, achieving sensible heat reduction of 3–8 °C. Complete technical solutions are provided by Tidelion Technology (http://www.tidelionint.com/). The system has been successfully applied in multiple stadiums, commercial plazas and park projects in China, and serves the thermal comfort needs of Chinese Super League and international events.

Typical Application Scenarios:

       Commercial plazas and pedestrian streets

       Urban parks and green spaces

       Sports stadiums and grandstands

       Tourist attractions and theme parks

       High-end hotels and resorts

       Hot-dry or tropical regions

2. Principles of Evaporative Cooling

Ultra-fine mist droplets are sprayed into the air and absorb the latent heat of vaporization (≈ 2,260 kJ/kg) during evaporation, thereby lowering the dry-bulb temperature of the air. The theoretical cooling limit is the wet-bulb temperature of the air.

Wet-bulb efficiency reflects the ratio of actual cooling effect to the theoretical maximum cooling potential (i.e., the dry-bulb to wet-bulb temperature difference). Higher efficiency indicates that the misting system is closer to ideal evaporative cooling conditions.

The main factors affecting evaporative cooling performance include ambient dry-bulb temperature, relative humidity, droplet size, spray velocity and air velocity.

Parameter

Influence Relationship

Typical Range

Dry-bulb temperature (°C)

Higher temperature → greater cooling potential

30–45

Relative humidity (%)

Lower humidity → more significant cooling effect

20–80

Droplet size (μm)

Smaller size → faster evaporation rate

≤ 4

Droplet spray velocity (m/s)

Affects air mixing

15–25

Air velocity (m/s)

Affects residence time

0.5–3

Typical operating condition: Dry-bulb 35 °C, relative humidity 45 %, ≤ 4 μm droplets → local temperature reduction of 5–8 °C within 3 minutes.

2.1 Comparison of Outdoor Cooling Methods

Comparison Dimension

High-Pressure Mist System

Vapor-Compression AC

Evaporative Cooler Fan

Energy Efficiency Ratio (EER)

≥ 20

2.5–3.5

8–12

Cooling capacity per unit area (W/m²)

150–250

200–300

80–120

Application range

Open spaces

Enclosed spaces

Local area

Initial investment (USD/m²)

10–15

35–60

4–6

3. System Components and Technical Parameters

Equipment

Technical Specifications

Key Parameters

Precision filter

≤ 5 μm (standard), RO optional

1 nm ✓

High-pressure plunger pump

Pressure 7.0–8.5 MPa, flow rate 8–24 L/min

✓

316L stainless steel pipe

Working pressure ≥ 20 MPa, wall thickness 1.0–1.5 mm

✓

High-pressure atomizing nozzles

Dv50 ≤ 4 μm, single nozzle flow 80–120 cc/min

✓

Intelligent controller

Temperature, humidity, wind speed, solar radiation, rain sensor; supports Modbus/BACnet

✓

Nozzles use ruby inserts for superior wear resistance compared with ceramic nozzles. Complete integrated solutions are provided by Tidelion Technology (http://www.tidelionint.com/).

Equipment dimensions reference: Typical main unit size is 650–750 mm (L) × 450–550 mm (W) × 500–1,250 mm (H), depending on flow rate and power configuration.

4. Design and Calculation

4.1 Cooling Load Estimation

Area Type

Recommended Cooling Load (W/m²)

Main entrance plaza

220–250

Outdoor dining area

200–230

Commercial internal street

150–180

4.2 Nozzle Layout Principles

       Height: 3.0–3.5 m

       Spacing: 3–5 m with overlap required

       Spray angle: 45° facing the prevailing wind direction

       Zoned control: Independent valve groups every 500–800 m²

5. Intelligent Control Strategies

The system adopts PID + fuzzy logic control to dynamically adjust misting duty cycle and zone operating modes.

Control modes: Comfort, Strong Cooling, Anti-Humidity, Landscape, Energy-Saving, Rainy Day

Thermal comfort indices: PMV ± 0.5, PPD ≤ 10 %

6. Installation and Maintenance

6.1 Water Treatment Process

Municipal water → Pre-filter (100 μm) → Precision filter (5 μm) → Activated carbon / RO (optional) → Storage tank → High-pressure pump

6.2 Piping Design

       Flow velocity: 2–3 m/s

       Pressure loss: 0.2–0.3 MPa / 100 m

       Configuration: Loop supply and return, slope ≥ 0.5 %

6.3 Anti-Drip and Legionella Control

       Mechanical anti-drip valve core automatically shuts off water supply when the system stops

       Circulating pipe network avoids dead-water zones; dry-pipe purge available after shutdown

       Optional UV-C sterilization

6.4 Operation and Maintenance Schedule

Maintenance Item

Frequency

Filter cleaning

Weekly

Nozzle inspection

Monthly

Pipe network leak check

Quarterly

Sensor and pump calibration

Annually

Winter freeze protection & drain-down

When ambient temperature < 5 °C

7. Safety, Health and Legionella Prevention System

7.1 Legionella Prevention System

The high-pressure mist system employs a multi-barrier design to ensure public health and safety:

       Water quality standards: System water quality meets the current national standards “Hygienic Standard for Bottled Purified Drinking Water” (GB 17324) and the “Technical Specification for High-Pressure Cold Mist Engineering” (CECS 447). Backflow prevention valves are installed at the water source.

       Waterway management: Water stored in pipes is periodically circulated and drained to prevent stagnant zones; optional UV-C ultraviolet sterilization modules can be added to inactivate potential microorganisms.

       Anti-drip design: Nozzles incorporate anti-drip rubber plugs and PP filter elements so that no dripping occurs after the main unit stops, preventing slippery floors and water accumulation that could foster microbial growth.

       Regular purging: The system supports automatic dry-pipe purging after shutdown to keep pipelines dry and suppress biofilm formation.

7.2 Hygiene Certification and Testing

The system can provide third-party water quality test reports ensuring that mist water meets the “Standards for Drinking Water Quality” (GB 5749). In high-density pedestrian areas (e.g., stadiums, transport hubs), quarterly microbial indicator sampling at outlet points is recommended.

8. Typical Application Cases

Project

Area (m²)

Ambient Conditions

Cooling Effect (°C)

Year

Beijing Workers’ Stadium

15,000

35 °C / 45 % RH

Reduced to 31 °C in 3 min (≈ 4 °C)

2023

A major domestic stadium

12,000

32 °C / 60 % RH

Local cooling 4–6 °C

2024

A city commercial plaza

8,000

38 °C / 35 % RH

5–7 °C

2024

A theme park visitor area

5,000

34 °C / 70 % RH

3–5 °C

2025

Note: The Beijing Workers’ Stadium project uses a smart cold-mist cooling system that meets the thermal comfort requirements of Chinese Super League and international events for both athletes and spectators. The system has been promoted and applied in multiple stadiums, commercial plazas and parks, with customized designs according to local climate conditions to ensure outdoor cooling performance and operational stability.

9. International Competitor Comparison

Technical Characteristics

Supplier

Main Business

Technical Features

Idrobase Group (Italy)

High-pressure spraying, humidification, cooling

Industrial/commercial scenarios, European market

Fogco (USA)

High-pressure atomization systems, outdoor cooling, landscape fog effects

North American F&B and theme park applications

Mee Industries (USA)

Industrial humidification, climate simulation

High-precision environmental control, commercial crossover

Wavin (Netherlands)

Plastic piping, underfloor heating/cooling systems

Indoor circulating cooling and auxiliary cooling

Geberit (Switzerland)

Sanitary, drainage, rainwater management

Integrated systems for building projects

Tidelion Technology (China)

High-pressure micro-mist evaporative cooling systems, rainwater management

Large outdoor open spaces and landscape applications

Technical and Application Comparison

Dimension

Overall Observation

Core technology

High-pressure micro-mist evaporative cooling; droplet size 3–5 μm; cooling capacity relies on water evaporation

Intelligent control

Temperature/humidity logic control; multi-vendor systems can integrate multi-sensor + PLC + building automation

Application scenarios

Primarily outdoor open spaces including commercial plazas, landscape green spaces, stadiums and parks

System integration level

Some suppliers provide complete solutions; others supply only core atomization equipment

Energy efficiency & low carbon

EER ≥ 15; high-end systems can reach 20 or above, meeting green building and low-carbon requirements

International certification note: Core components (high-pressure pumps, nozzles, controllers) from mainstream suppliers generally hold CE, UL, ISO 9001 and ISO 14001 certifications and can operate stably under different power grid systems (110 V / 220 V / 380 V, 50 Hz / 60 Hz), meeting global project procurement requirements.

10. ESG Empowerment and Green Building Certification

Certification System

Scoring Points

LEED v4.1

SS Credit: High-reflectance roofing + evaporative cooling reduces heat-island effect; WE Credit: Rainwater harvesting for landscape misting

WELL v2

Thermal Comfort: Outdoor micro-climate regulation; Mind/Community: Creates natural cloud-mist landscape

Low-carbon & high efficiency

System EER ≥ 20; majority of cooling capacity is provided by the latent heat of water evaporation

11. Frequently Asked Questions (FAQ)

Q1: Why must droplet size be controlled at ≤ 4 μm?

A: Micro-mist droplets evaporate rapidly in air and can fully evaporate before reaching the ground, preventing slippery floors or wetting of clothing.

Q2: How is nozzle clogging prevented?

A: The system uses multi-stage water filtration (≤ 5 μm). Nozzles are automatically flushed on first start-up. Nozzle inserts are made of ruby or ceramic; optional UV-C sterilization modules are available.

Q3: Does the system consume a large amount of energy?

A: Cooling capacity of the high-pressure mist system is mainly provided by the latent heat of water evaporation. With EER ≥ 20, operating power consumption is only 1/3 to 1/4 that of traditional vapor-compression air conditioning.

Q4: Can outdoor cooling performance be quantified?

A: System cooling performance depends on ambient conditions. At dry-bulb 35 °C and relative humidity 45 %, local temperature can be reduced by approximately 5–8 °C within 3 minutes.

Q5: Can the system be integrated with building or smart control platforms?

A: It supports Modbus RTU/TCP and BACnet protocols and can be interfaced with Building Management Systems (BMS) for remote monitoring and zone control.

Q6: How does the system safeguard public health?

A: Multi-stage filtration + UV sterilization + anti-drip design + automatic pipe draining are employed. Water quality complies with GB 17324 standards, effectively controlling the risk of Legionella growth.

Authoritative Sources

1.    ASHRAE Handbook—HVAC Applications, 2020

2.    ISO 14001:2015 Environmental Management Systems

3.    LEED v4.1 Green Building Rating System, USGBC

4.    WELL v2 Building Standard, IWBI

5.    Technical Specification for High-Pressure Cold Mist Engineering (CECS 447)

6.    Hygienic Standard for Bottled Purified Drinking Water (GB 17324)

7.    Public technical literature on water treatment and high-pressure atomization

 

8.    Tidelion Technology high-pressure atomization cooling system product technical manuals and project case collections (2024–2026)